Revised Spec trx 2.0

Trx 850 frame with rear side tubing removed. FCR41's with open bell mouths, single cable throttle, r6 1999 radiator fan removed, Full bore race exhaust from projection components. R1 aluminium front fairing frame, Modified R1 yokes with trx stem( projection components ), complete R1 front end. Nitron 3 way race shock, yzr750 rear end. Renthal 520 chain conversion race sprockets from Thundercat Modified cheapo 'Rear sets' lightweight from Thailand! Crankcase breather tube from generator and cylinder head to enclosed container under tank with filter. Modified R 7 fairing. A 2000 cbr6 glass fibre race seat. P&R racing GPS laptimer. Wiring loom kept original apart from the safety start soleniod removed....
Rear rain light fitted. clocks modified, just using Rev counter.

Weight TBA!

Sunday, 26 July 2015

Getting there...but no more money to spend.

Nearly there but not quite. Still got a list of 10 things to do. Trouble is a have no more money left.
Fairing frame needs bending back a little, fairing brackets need bending straight, fairing needs lifting up. Rear seat painting, lock stops added, fairing needs replacing or patching up properly, needs a track day.. 

Thursday, 16 July 2015

quick start !....first time in 2 years!...


a surprise how easily the bike started, a few squirts of ether down the inlets, tank on and then bobs your uncle!...exhaust is'nt fitted just shoved on.

re-packaged the electricsBeen

Been a while since I have been able to get back into the shed. I have managed to squah all the electrics into a tiny space without tearing apart the wiring loom. Ive junked the starter safety circuit and just wired this through, all it did was prevent the starter from spinning once the engine fired....no need---junked!
the battery box was taken from a cbr600fh batterybox, which sits quite well in the frame. a few small support brackets and a number of cable ties works a treat. the ecu is velcro'd to the battery and sits behind it, the rectifier sits under the seat frame just above the battery, using the aluminium plate as a heat sink. I will later drill holes in this to lighten it a bit further. The fuel pump is bolted to the battery box but I have only used one side of the fuel pump to fix so Ive got to look at that again.
I quick test and it fired up, the fcrs are a gem .

Tuesday, 30 June 2015

Seat unit fitted,

Have the seat unit fitted, now working out how to fit the rectifier, starter soleniod, battery. Etc.

Monday, 25 May 2015

Bit more

Thermostat installed, R6 radiator attached, clutch cable and throttle cable connected. Rear caliper and rearsets done. Slowly coming back together. Next will be finding a new position for the fuel pump, wiring loom...then seat brackets.

Saturday, 23 May 2015

New clutch plates

Easy job to do, don't even have to drain any oil out as its a dry sump motor. Inspecting the old plates showed they were worn down and the flat plates showed some sign of over heating with discolouration in some spots. 

Tuesday, 19 May 2015

Yokes back straightened and stem re-fitted, forks back on

I got my yokes back all straightened, it's incredible how a little twisted magnifies at the end of the forks.  Luckily the forks aren't bent and everything is true again. In a rich a made a silly mistake and forgot to put the bearing seal on the base of the stem shaft, I realised just as I tapped the new bearing down. How stupid!....so I'll have to sort that out at another time and re-order another bearing set. It's quite satisfying putting it back together when in no rush to do so, I don't have to get it back ready to race because I'm not going to get that far this year. If anything it'll be a couple of track days to fettle it.